Keeping the equipment and operating processes on the same system can elevate the productivity, efficiency, and quality within concrete batch plants. With customizable  system controls, each part of the plant’s production can work together to limit downtime and integrate seamlessly with the rest of the facility. Upgrading your system controls can maximize uptime and enhance the quality and quantity of your production by enabling efficient automation, greater system control, and customizable, repeatable output settings. 

SCALES PRECISION

With leading scales and weighing precision, facilities can operate at a greater efficiency and produce higher quality product. New system controls can help plant operators fine-tune materials and replicate recipes over time with accuracy and consistency. Material handling and weighing can be expedited with precision in order to move the production line along without losing time, quality, or material due to manual processes or human error.  Built-in scale calibration allows more frequent use, providing more accurate material dosing.

ADMIX INTEGRATION

As the demand for quantity and quality of your product increases, the seamless integration of admixtures within concrete plants is of utmost importance. With advanced control panels, system operators maintain a higher level of control over the dosage and timing of these additives. Whether you require accelerators, retarders, or water reducers, system-wide controls make it easy to customize your mix and adjust your operations without losing time for shutdowns. Seamlessly incorporating these elements into your concrete mix enables higher productivity with exceptional quality that sets your projects apart from the rest. 

PRECISION COLOR MANAGEMENT

Fine-tuning coloring of blocks, pavers and architectural pieces can set apart one product from another and elevate a facility’s reputation. Consistency within colors is key for reliability, as many project managers or homeowners desire uniform colors across their project. Having precise color control over your production is an important variable that is made easier with system integration controls. With IntelliBatch, you gain mastery over the precise management of color pigments, ensuring consistent and vibrant results. Harness the power of system integration to effortlessly control and monitor the addition of color pigments with ease and maximize the output of your facility.

ADVANCED SYSTEM INTEGRATIONS

In addition to standard equipment and process controls, plants can incorporate upgrades with customized integrations across every aspect of the building and operations. Enterprise-wide systems, mobile connectivity controls, user-access (badge readers, etc.)  and barcode scanning capabilities can all be added functions within a single control source, consolidating the role of a plant operator and easing the facility’s equipment requirements. Security and access control are two system integrations that are becoming increasingly standard for large- and small-scale operations, enabling users to use badge access to enter their control systems. This limits the risk of security breaches, as well as reduces the need to remember or transfer credentials. 

UPGRADE YOUR PLANT CONTROLS

Guided by customizable, user-friendly system controls, your concrete plant’s operations can be elevated to a new level of quality and productivity. Integrating a single system throughout your facility makes every aspect of production easier, more precise, and replicable, which ensures consistent quality day in and day out. There are endless possibilities for integrations that you can incorporate into your operations. Custom system controls and integrations are designed to make your plant operate more smoothly and efficiently, and make your job easier.  

Discover how the IntelliBatch team at Egan can help improve your plant and maximize your output – request a demo or contact our team today.