Maintaining consistency in concrete batching requires precise control of many factors, including temperature, humidity, and aggregate mixtures within a batch plant environment. Moisture content is one of the biggest causes of poor quality of concrete, leading to ruined batches and unexpected costs. By monitoring the moisture levels within your concrete batch operations, you can prevent ruined batches and ensure quality in every run. 

Impacts of Excessive Moisture

When uncontrolled levels of moisture infiltrate aggregates in batch plant storage, the production process and final output can be impacted. Too much water in the mix can reduce the strength of the product and lead to defects in blocks and pavers. Additionally, overly wet mixtures lead to longer setting times, impacting production schedules and causing delays downstream. Finally, cracking and poor finish quality are likely when aggregate mixtures do not have the proper moisture proportions. Setting up systems in your batch plant can make a big difference in the quality and efficiency of your operations.

How to Maintain Moisture Levels

The content of aggregates can vary batch to batch based on shipments, storage conditions, and even where the materials are kept in the facility.  Because moisture settles at bottoms of piles, the product at the bottom compared to the top can be far more saturated and affected. Regular testing and monitoring of your aggregate mixes is key in ensuring consistency and preventing unexpected quality levels. 

The IntelliBatch® system by Egan Company is designed to deliver consistency in quality and mix control in concrete batch plants. With alerts and monitoring based on varying levels of moisture content, humidity, temperature, and a range of other factors, the IntelliBatch system integrates seamlessly with your existing batching operations. By giving you greater understanding of your mix content and quality, IntelliBatch is a solution that improves the processes and production in your plant.

Moisture Control Made Easy

Integrating a reliable monitoring and control system into your operations ensures that every batch achieves the same high quality as the last, regardless of moisture content or other fluctuations in your aggregate. The IntelliBatch system is custom-designed for your concrete batch plant, giving operators greater control of your processes. Prevent unexpected downtime or poor quality mixes and achieve consistency in your facility. Learn how the IntelliBatch team can help.