Staying up to date with the latest hardware is essential for optimal performance within concrete plants. Outdated control hardware can hinder your operations, slow down processes, and lead to inefficiencies and potential security risks. Recognizing the signs that your hardware is due for an upgrade is the first step toward enhancing your batching system.

SIGNS OF OUTDATE HARDWARE

Outdated PLCs may have slow processing speeds, limited functionality, and compatibility issues with newer software- not to mention serviceability issues. These issues can result in operational bottlenecks, errors, and compromised data security. In concrete batch plants, the environment the PLC is located in poses significant risks to the equipment, due to the intense heat, cold, dust, and heavy use within the plant.

In addition, when controls systems become outdated they risk losing responsiveness and usability, leading to increased risk of failure.  When outdated hardware and equipment fails, they could experience long downtime while operators find replacements or alternatives. Along with finding replacement parts, obsolete equipment loses compatibility with new software and plant requirements that may be programmed in the future.

BENEFITS OF UPGRADED CONTROLS

Investing in advanced controls hardware can future-proof your batching system and unlock new capabilities that drive productivity and quality throughout your facility. New system controls can be integrated with your operations, including weighing materials, moisture control, color systems, and more. Modern control panels have increased connectivity options and are more capable of conforming to software updates, safety standards, and custom capabilities, giving you more control over the facility’s operations. 

Automating your plant with upgraded hardware and software can improve the efficiency, repeatability, and overall quality of your product. Custom technology solutions are available with IntelliBatch’s UL 508A panel shop, to elevate the production, safety, and reliability of your operations. By embracing cutting-edge technology, you empower your team to work more effectively and adapt to industry changes with confidence.

IMPROVE EFFICIENCY IN YOUR PLANT

Integrating modern controls hardware within your concrete plant is an investment in the future success, safety, and efficiency of your batching operations. Stay ahead of the curve, prevent future risks, and unlock the full potential of your system with upgraded controls hardware.

The IntelliBatch team is dedicated to providing innovative batching solutions tailored to meet the unique needs of the concrete industry. With a 25,000 square foot panel shop, our engineers and controls experts are committed to quality and excellent service, delivering custom, user-friendly systems that maximize uptime and optimize  your facility’s production. Learn how upgraded controls can help you.