Project Details

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Specialties featured with this project: Process Controls & Fabrication

 

Location: Cowpens, South Carolina

 

Building Type: Industrial & Manufacturing

 

Egan Expertise: Control Panels, Batching Controls

 

Project Facts: The IntelliBatch team engineered, programmed, and commissioned the batching controls package for the Oldcastle APG facility in Cowpens, SC. which included two Windows-based computers and an Allen Bradley CompactLogix safety processor. Built in Egan’s UL 508A panel shop, the integrated IntelliBatch system consists of six panels – main control, three dryers, and two bagging lines which were equipped with a CompactLogix Remote I/O rack. The IntelliBatch system controls the wet material/silo fill, landing and material dryer control/dry silo fill (including dryer drum/baghouse), cooling drum/baghouse, and burner integration. Egan provided integrated motor control centers to simplify field installation, minimize wiring errors, and lower costs.

A painless install and more efficient batching system

From the early planning stages to the installation and programming of the batch system, Egan provided us with exactly what they promised: a painless install and more efficient batching system. We have a fairly complex setup; with two mixers, liquid color system, and multiple belts and aggregate bins. Egan understood our needs and did everything in their power to fulfill them


IntelliBatch Customer

2020-01-14T16:11:29-06:00

IntelliBatch Customer

From the early planning stages to the installation and programming of the batch system, Egan provided us with exactly what they promised: a painless install and more efficient batching system. We have a fairly complex setup; with two mixers, liquid color system, and multiple belts and aggregate bins. Egan understood our needs and did everything in their power to fulfill them

This system has increased our cycle and production time

With the added features of Egan’s batching system, our business has been able to improve its bottom line substantially. This system has dramatically increased our cycle and production time as well as improved product consistency. And, our operations people love the ease of working within the system. My only regret is that we didn’t utilize Egan’s system sooner!


Pipe and Precast Plant Owner

2020-01-14T16:31:03-06:00

Pipe and Precast Plant Owner

With the added features of Egan’s batching system, our business has been able to improve its bottom line substantially. This system has dramatically increased our cycle and production time as well as improved product consistency. And, our operations people love the ease of working within the system. My only regret is that we didn’t utilize Egan’s system sooner!

Kudos and praise to Egan

I would like to pass along my personal kudos and praise to [Egan] for their help and support during the past week.


Precast Plant Manager

2020-01-14T17:58:31-06:00

Precast Plant Manager

I would like to pass along my personal kudos and praise to [Egan] for their help and support during the past week.

We would happily recommend Egan

We would happily recommend Egan to others looking to upgrade their batching systems, especially if you have as complex a setup as we do


Black and Paver Maintenance Manager

2020-01-14T16:29:59-06:00

Black and Paver Maintenance Manager

We would happily recommend Egan to others looking to upgrade their batching systems, especially if you have as complex a setup as we do

We trust Egan

We trust Egan to do good work and meet our requested timelines. Egan has consistently proven to be a skilled partner that works to not only understand our current systems, but also to provide suggestions on how we can improve


Concrete Producer Plant Manager

2020-01-14T16:30:38-06:00

Concrete Producer Plant Manager

We trust Egan to do good work and meet our requested timelines. Egan has consistently proven to be a skilled partner that works to not only understand our current systems, but also to provide suggestions on how we can improve